Epson 200 Manual do Utilizador

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EPSON TERMINAL PRINTER
EPSON/Stylus Color 200
EPSON/Stylus 200
SERVICE MANUAL
EPSON
Rev.A
4006645
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1 2 3 4 5 6 ... 83 84

Resumo do Conteúdo

Página 1 - SERVICE MANUAL

EPSON TERMINAL PRINTEREPSON/Stylus Color 200EPSON/Stylus 200SERVICE MANUALEPSONRev.A4006645

Página 2

1.2 SPECIFICATIONSThis section provides statistics and other detailed information for the printer.1.2.1 Printing SpecificationsPrint system: On-demand

Página 3 - PRECAUTIONS

Character tables: Legal and 14 international setsTable 1-2. Character TablesCharacter TablesBitmap Fonts Scalable FontsEPSON RomanEPSON Sans SerifEPSO

Página 4

1.2.2 Paper Handling SpecificationsFeeding method: Friction feed paper is fed from the built-in auto sheet feeder (ASF).Line spacing: 1/6 inch feed or

Página 5 - Revision Issue Date Contents

The adjust lever on the upper case must be set to the proper position for the paperthickness, as shown in Table 1-4.Table 1-4. Adjust Lever SettingsPa

Página 6 - TABLE OF CONTENTS

1.2.4 Ink Cartridge SpecificationsTable 1-6. Black I/C SpecificationsItemSpecificationsTypeExclusive cartridgeColor and WeightApproximately 54 g (inte

Página 7 - Chapter 1 Product Description

1.2.5 Electrical SpecificationsTable 1-8. Rated Electrical RangesSpecification120 V Version 220 - 240 V VersionRated voltage120 VAC 220 - 240 VACInpu

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1.2.7 ReliabilityTotal print volume: 25,000 pages (A4, letter)MTBF: 4000 POH (Duty 7%)MCBF: 1 million pass ( except print head)Printhead life: 1000 mi

Página 9 - 1.1 FEATURES

1.3 INTERFACE SPECIFICATIONSThe EPSON Stylus Color 200/EPSON Stylus 200 is standard-equipped with an 8-bit parallel and serialinterface.1.3.1 Parallel

Página 10 - 1.2 SPECIFICATIONS

Table 1-10 and 1-11 shows the connector pin assignments and signal functions of the 8-bit parallel interface.Table 1-10. Signal and Connector Pin Assi

Página 11 - Table 1-2. Character Tables

1.3.2 Parallel Interface (Reverse channel)Transmission mode IEEE-1284 nibble modeAdapatable connector 57-30360 (Amphenol) or equivalentSnynchronizatio

Página 12 - 1.2.3 Paper Specifications

NOTICEAll rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKOEPSON’s express written permission is forbidden

Página 13 - Thinner Paper

1.4 OPERATIONSThis section describes the basic operations of the printer.1.4.1 Control PanelThe control panel for this printer has 2 non-lock-type pu

Página 14

Table 1-13. Built-in Functions on the PanelButtonFunction1’st switchSwitch pushed with power on andrelease2’nd switchSwitch pushed within 3seconds af

Página 15 - Humidity

1.4.3 Default SettingsThe printer can save some printer setting parameters that define its functions at initialization. You canchange these parameters

Página 16 - 1.2.9 Acoustic Noise

Table 1-17. Default Setting Items (Continued)ItemContentsAuto line feedOffOnLoading position8.5 mm3 mmThick paperEnvelopesIndex card (portrait)Note:Th

Página 17 - 1.3 INTERFACE SPECIFICATIONS

1.4.4 Error ConditionsThe printer can detect various errors and indicate them with LEDs. Refer to Table 1-14.1.4.5 Printer InitializationThere are thr

Página 18

1.5 MAIN COMPONENTSThe main components of the Stylus Color IIs are:❏ Printer mechanism (M-4C11)❏ Main control board (C199 MAIN Board)❏ Power supply un

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1.5..2 Power Supply Board (C160 PSB/PSE Board)The power supply board (C160 PSB/PSE Board) consists of an RCC switching regulator circuit. Thisboard d

Página 20 - Paperout

1.5.4 Printer Mechanism (M-4C11)The M-4C10 printer mechanism is equipped with a replaceable 64-nozzle black printhead and60-nozzle color (CMY) printhe

Página 21 - Table 1-15. Error Indications

Chapter 2 Operating PrinciplesTable of Contents2.1 OVERVIEW 2-12.1.1 C199 Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 22 - 1.4.3.1 Default Setting Items

2.1 OVERVIEWSince the printer mechanism of the EPSON Stylus COLOR 200 is the same as for the EPSON Stylus COLORIIs, this section only describes the di

Página 23 - Table 1-18 Language Selection

PRECAUTIONSPrecautionary notations throughout the text are categorized relative to 1) personal jnjuury and 2) damage toequipment.DANGER Signals a prec

Página 24 - 1.4.5 Printer Initialization

2.1.1.1 Carriage Motor Driver CircuitCarriage motor driver IC UDN2917EB (IC8) outputs a constant current to drive the carriage motor.CPU M3772152BFP (

Página 25 - 1.5 MAIN COMPONENTS

In the Table 2-1, if the control sequence is executed in incremental order, the carriage motor rotatesclockwise (CW). (The CR moves from 1st column t

Página 26 - Power SW

Chapter 3 Disassembly and AssemblyTable of Contents3.1 OVERVIEW 3-13.1.1 Precautions for Disassembling the Printer . . . . . . . . . . . . . . . . . .

Página 27 - Waste Ink Drain Tank

LIST OF FIGURESFigure 3-1. Upper Case Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Figure 3-2. C199 Main Board Rem

Página 28 - List of Tables

3.1 OVERVIEWThis section describes procedures for disassembling the main components of the printer. Unless otherwisespecified, disassembled units or c

Página 29 - 2.1 OVERVIEW

3.2.1 Upper Case Removal1.1.Remove the sheet guide from main unit. Then remove 2 CBB (M4 × 11) screws securing the upper caseto the bottom case.2.Open

Página 30

3.2.2 C199 MAIN Control Board and ASF Sensor Removal1. Remove the upper case (see Section 3.2.1).2.Remove 4CBB (M3×6) screws attaching the shield fram

Página 31

5.Remove 3 CPS (M3×6) screws fixing the board frame to the mechanism and 1 CPS (M3x6) screwfixing the metal stay between the board frame and the right

Página 32

3.2.4 C160 PSB/PSE Board Removal1. Remove the upper case (see Section 3.2.1).2.Remove 1 CBB (M3×10) screw securing the power supply board to the lower

Página 33 - LIST OF FIGURES

3.2.5 M-4C11 Printer Mechanism Removal1. Remove the upper case (see Section 3.2.1).2. Remove the C199 MAIN Board (see Section 3.2.2).3. Remove the C16

Página 34 - 3.2 DISASSEMBLY AND ASSEMBLY

PREFACEThis manual describes functions, theory of electrical and mechanical operations, maintenance, and repair ofEpson Stylus Color 200 /Epson Stylus

Página 35

3.2.6 Printer Mechanism DisassemblyThe procedures described in this section explain how to remove components within the printer mechanism.3.2.6.1 Carr

Página 36 - ASF Sensor Holder

4. Remove the parallelism adjust lever by rotating it toward front while pulling the lever knob.5. Remove the timing belt while pressing the pulley ho

Página 37 - Grounding Plate

3.2.6.2 ASF Unit Removal1. Remove the printer mechanism (see Section 3.2.5).2. Press down the tab on the left side; then pull the ASF unit toward you.

Página 38

3.2.6.4 Pickup Roller Unit Removal1. Remove the printer mechanism (see Section 3.2.5).2. Remove the ASF unit (see Section 3.2.6.2).3. Remove the PE se

Página 39 - CBB(M3x11)

3.2.6.6 Paper Feed Roller Unit Removal1. Remove the printer mechanism (see Section 3.2.5).2. Remove the carriage unit (see Section 3.2.6.1).3. Remove

Página 40 - 3.2.6.1 Carriage Unit Removal

3.2.6.8 Head Cleaner Replacement1. Remove the printer mechanism (see Section 3.2.5).2. Remove the front frame (see Section 3.2.6.6).3. Use tweezers to

Página 41 - 3-8 Rev. A

3.2.6.9 Cap Unit Removal1. Remove the printer mechanism (see Section 3.2.5).2. Remove the front frame (see Section 3.2.6.6).3. Remove 1 CPS (M3x6) scr

Página 42 - 3.2.6.3 PE Sensor Removal

3.2.6.10 Paper Feed Motor Removal1. Remove the printer mechanism (see Section 3.2.5).2. Remove the pump unit. (see Section 3.2.6.9).3.Remove the 2 CBB

Página 43 - Carriage Motor

Chapter 4 AdjustmentTable of Contents4.1 OVERVIEW 4-14.1.1 Bi-D (Bidirectional Printing) Alignment Adjustment . . . . . . . . . . . . . . . 4-24.1.2

Página 44 - Motor Holder

4.1 OVERVIEWThis section describes adjustments required when the printer is disassembled and assembled for repair.❒After removing an ink cartridge, al

Página 45 - Head Cleaner

REVISION SHEETRevision Issue Date ContentsRev.-A July 15,1996 1st issue-v-

Página 46 - 3.2.6.9 Cap Unit Removal

4.1.1 Bi-D (Bidirectional Printing) Alignment AdjustmentThe bidirectional alignment adjustment is required when the printer mechanism, main board, or

Página 47 - Figure 3-20. Pin Position

4.1.2 Head Angle AdjustmentThe adjust lever on the carriage unit calibrates the printhead mounting position on the carriage unit. Youmust adjust the p

Página 48 - Chapter 4 Adjustment

4.1.4 Platen Gap AdjustmentThis adjustment is required after you have removed the carriage unit from the main unit or replaced thecarriage unit. Adjus

Página 49 - 4.1 OVERVIEW

4.1.5 EEPROM Reset ProcedureLike other EPSON ink jet printers, this printer is equipped with an EEPROM on the main board. ThisEEPROM stores status inf

Página 50 - Adjustment Procedure

4.1.5.2 EEPROM Initialization for Main Board ReplacementIf the main board malfunctions and is unable to read out the contents of the EEPROM, replace t

Página 51 - 4.1.3 Zig-Zag Adjustment

Chapter 5 TroubleshootingTable of Contents5.1 OVERVIEW 5-15.2 Repair the C160 Power Supply Board 5-35.3 Repair the C199 Main Control Board 5-45.4

Página 52 - Thickness Gauge

5.1 OVERVIEWThis section describes troubleshooting at the unit level and for abnormal printing(missing-aligned dots). TheEPSON Stylus Color 200/Epson

Página 53 - Table 4-3. EEPROM Operation

Table 5-2. Sensor StatusSensor Point Signal Level StatusPE SensorCN7Pin 1 (PE) to Pin 2(GND)H (5 V) Paper existsL (GND) No paper (paper end)CO SensorC

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5.2 Unit-Repair - C160 Power Supply BoardThis section describes how to repair the C160 power supply board and main board. The table below providesvari

Página 55 - Chapter 5 Troubleshooting

5.3 Unit Repair - C199 Main Control BoardThis section describes the problems related to the main controller board (C199 Main). The table belowprovides

Página 56 - 5.1 OVERVIEW

TABLE OF CONTENTSCHAPTER 1. PRODUCT DESCRIPTIONCHAPTER 2. OPERATION PRINCIPLESCHAPTER 3 DISASSEMBLY AND ASSEMBLYCHAPTER 4. ADJUSTMENTCHAPTER 5. TROUBL

Página 57 - Table 5-2. Sensor Status

SolutionPhenomenon Condition Cause CheckpointsCarriage doesnot operatenormally.Drive pulsedoes notoutput.CPU isdefective.IC12 isdefective.Does the wav

Página 58 - Rev. A 5-3

5.4 Repair of PRINTER MECHANISMAny problems related to the printer mechanism should be repaired according to the troubleshootingprocedures in Table 5-

Página 59 - 5-4 Rev. A

5.5 Dot missing Trouble shooting GuideThis section describes how to recover the clogged nozzle when you receive the dot-missing printer.Since the pri

Página 60 - Rev. A 5-5

5.5.1 How to recover the dot-missing with the brand-new ink cartridgeThe following flow-chart shows the way of recovering a clogged nozzle with the in

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5.5.1.1 How to Perform the 360-DPI PrintingIt is possible to confirm the any problems with the 360-DPI check pattern printing. Also, if you receive th

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5.5.1.3 Performing the CL operation for 2 ~ 3 timesThis section describes the cleaning operation if you find a print missing on the 360-DPI check patt

Página 63 - 5-8 Rev. A

5.5.1.4 Is the Head angle correct?This section describes either the head angle condition is correct or not. Refer to Section 4.1.3 for the acrualadjus

Página 64 - Black Banding

Chapter 6 MaintenanceTable of Contents6.1 PREVENTIVE MAINTENANCE 6-16.1.1 Printhead Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 65 - Bent part

6.1 PREVENTIVE MAINTENANCEThis printer must be lubricated only O-11 when you need a lubrication for carriage guide shaft. If youlubricate with another

Página 66

3. Hold down the Load/Eject button as the printer is turned back on. This prints ademonstration page in order to check the result.4. Turn off the prin

Página 67 - Chapter 6 Maintenance

Chapter 1 Product DescriptionTable of Contents1.1 OVERVIEW 1-11.2 SPECIFICATIONS 1-21.2.1 Printing Specifications . . . . . . . . . . . . . . . . . .

Página 68 - 6.1 PREVENTIVE MAINTENANCE

6.1.3 Lubrication and AdhesivesThe printer must be lubricated properly when it is disassembled for component replacement, or if mechanicalnoise exceed

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Figure 6-1. Lubrication and Adhesive PointMaintenance Epson Stylus Color 200 / Epson Stylus 2006-4 Rev. A

Página 70 - Table 6-3. Adhesive Points

AppendixTable of ContentsA.1 CONNECTOR SUMMARY A-1A.1.1 Detail of Connector Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2A

Página 71 - 6-4 Rev. A

A.1 CONNECTOR SUMMARYThe figure below shows the interconnection between the major components of the Epson Stylus Color200/Epson Stylus 200.AC INLE

Página 72 - Appendix

A.1.1 Connector SummaryThis section describes the connector summary. The table A-1 lists the connoctor summary for everyconnectors on the C199 main a

Página 73 - A.1 CONNECTOR SUMMARY

Table A-3. Connector Pin Assignments — CN2Pin I/O Name Description1 I DTRData terminal ready signal2 O TXD-Transmit data signal3 — GNDSignal Ground4 I

Página 74 - Table A-1. Connector Summary

Table A-6. Connector Pin Assignments — CN5Pin I/O Name Description1 O PFA PF motor drive phase A2 O PF-/A PF motor drive phase /A3 O PF-B PF motor dri

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A.2 CIRCUIT DIAGRAMFigure A-2. C160 PSB Board Circuit DiagramEpson Stylus Color 200/Epson Stylus 200 AppendixRev. A A-5

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Figure A-3. C160 PSE Board Circuit DiagramAppendix Epson Stylus Color 200/ Epson Stylus 200A-6 Rev. A

Página 77 - A.2 CIRCUIT DIAGRAM

Figure A-5. C160 PSB Board Component LayoutFigure A-6. C160 PSE Board Component LayoutEpson Stylus Color 200/Epson Stylus 200 AppendixRev. A A-9

Página 78 - A-6 Rev. A

List of FiguresFigure 1-1. Exterior View of EPSON Stylus Color 200. . . . . . . . . . . . . . . . . . 1-1Figure 1-2. Nozzle Configuration . . . . . .

Página 79 - Rev. A A-9

A.3 Circuit Board Component LayoutFigure A-7. C199 Main Control Board Component LayoutAppendix Epson Stylus Color 200/ Epson Stylus 200A-10 Rev. A

Página 80 - A-10 Rev. A

A.4 Exploded DiagramFigure A-8. EPSON Stylus Color 200 Exploded Diagram (1)Epson Stylus Color 200/Epson Stylus 200 AppendixRev. A A-11

Página 81 - A.4 Exploded Diagram

Figure A-9. EPSON Stylus Color 200 Exploded Diagram (2)Appendix Epson Stylus Color 200/ Epson Stylus 200A-12 Rev. A

Página 82 - A-12 Rev. A

Figure A-10. EPSON Stylus Color 200 Exploded Diagram (3)Epson Stylus Color 200/Epson Stylus 200 AppendixRev. A A-13

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1.1 FEATURESThe Epson Stylus Color 200/Epson Stylus 200 printer are color ink jet dot matrix printers that come with a64-nozzle black printhead and a

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